Engineer

New Blog Series: The Designer's Edge

Here's to a new year and a new bi-weekly blog series by guest blogger Randy Kerkstra that will offer ways to design and use the mold for effective troubleshooting and for yielding the largest processing window possible. We appreciate Randy's willingness to share his passion for solving problems and lessons learned throughout his 27 years in mold building and molding. We hope this series begins an ongoing dialogue on how mold shops can have a bigger impact on the molding process.

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FAQ

VIDEO: How to Machine a Football

We are in the heat of football season, so what better time to showcase how a football is machined.This video shows a model American Football being created out of 6061 Aluminium with a Toyoda UX-570 5 axis machine with a 3D offset toolpath: 0.032 dia cutter mounted in a Typhoon HSM Jet Spindle using thru spindle coolant at 36,000 RPM and 400 IPM.

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Automation

The Will and the Way to Automate Mold Design

Persistence and the right technology enabled this automotive toolmaker to give programmers a head start on new projects and dramatically reduce calculation times.

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Hot Runners

Plastic Injection Molding Starts with the Pellet

This is the first article in a new series that will examine the injection molding process by breaking down the path a plastic pellet takes as it is transformed from Pellet 2 Part. It covers what every moldmaker should know about raw materials, including the fundamentals of viscosity curves, Melt Flow Index, Melt Flow Rate, shear and more.

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Case Study

CAD/CAM Helps Shop Move Up and On

KA Tooling now manufactures more than 100 high precision molds a year.

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Case Study

CAD/CAM Allows Moldmaker to Make Big Moves

KA Tooling says its CAD/CAM software provided the necessary confidence to invest in additional CNC machines and move to larger facilities to meet the growing demand for injection molds.

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Leadership

Maximize Process Efficiency

Cooling simulation tools can help companies evaluate thermal management early to make informed decisions that will lead to reduced risk downstream.

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Tailored Tool Paths Translate into Savings

The implementation of CAD/CAM with tool paths tailored to high-speed machining and hard-metal cutting, helped this precision moldmaker dramatically increase its toolpath efficiency.

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Make Mold Cooling Easy and Effective

Strategies for designing an effective cooling system with less time and effort.

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Save Time and Money with CAD Animation

Using CAD animation can save potential, and often unnecessary, mold design costs.

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