Basics

Understanding the Elusive Nature of Mold Ventilation

A personal journey of lessons learned about the challenges of poorly designed, understood and executed mold venting.


Line Width vs. Depth Ratio in Laser Engraving

A laser does not produce 90-degree sidewalls. It requires a certain amount of draft in order to produce the required pattern.

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It Starts With the Part: A Plastic Part Checklist Ensures Good Mold Design

All successful mold build projects start with examining the part to be molded to ensure it is moldable and will meet the customers' production objectives.

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How to Achieve the Best Mold Finish

A look at factors that impact the polishability of tool steels and recommendations for obtaining a high-gloss finish. 

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How to Fix Predicted Warpage Before It Happens with Windage and CAD Model Morphing

Applying windage and model-morphing techniques saved toolmaker/molder Sturgis Molded Products the time, cost, headaches of multiple part/mold design iteration loops, cumbersome cooling fixtures, and long molding cycles.

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The Critical Role of Management Representatives in ISO 9001

In ISO 9001 quality management systems, the Management Representative (MR) plays a crucial role. While the 2015 version of ISO 9001 no longer mandates this position, having a trusted management member serve as an MR remains vital for streamlining operations and maintaining quality standards.

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Revisiting Some Hot Runner Fundamentals

What exactly does a hot runner do? If you’ve been in the injection molding industry for any length of time, you might think the answer is obvious, but it is not.

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How to Optimize Mold Finishing

Circle segment technology requires fewer tool paths, improving surface quality and increasing cutting tool life.

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Breaking Down 3D Scanning in Moldmaking

Identifying 3D scanning requirements and implementing the appropriate technology.

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How to Overcome Five Common Hot Runner Cable Connection Problems

Here are some simple solutions for pushed-back or bent pins, pushed-back inserts, high amp deterioration, loose or broken latches and missing or loose ground wire connections.

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How to Overcome Complex Mold Texturing Problems

Key benefits when considering laser technology for mold texturing and repair.

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How to Supply Cooling to Additive Tooling

Additive tooling provides limitless options for cooling a mold’s difficult-to-cool areas.

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5 Hot Runner Tips for Moldmakers and Molders

Best practices for initial hot runner tryouts and effective preventive maintenance.

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Maximum Mold Precision
Techspex
KM CNC Machine Service
KM CNC Machine Service

How to Solve Hot Runner Challenges When Molding with Bioresins

A review of the considerations and adaptations required to design hot runners and implement highly productive injection molding operations.

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How to Overcome Deep-Hole Drilling Obstacles in Mold Machining

Keep up with the newest tooling innovations to overcome holemaking and finishing challenges.   

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What You Need to Know About Hot Runner Systems and How to Optimize Their Performance

How to make the most out of the hot runner design, function and performance.

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How to Analyze and Optimize Cutting Conditions to Reduce Cycle Time

Plastic injection mold design and manufacturing company puts NC program optimization software module to the test. The results were surprising.

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Understanding Diamond Compounds

Diamond compounds, with their varied grades, colors and base options, provide a comprehensive solution for mold builders in need of precise and superior polishing across diverse materials and applications.

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Ten Things You Need to Know about Circle Segment Milling

Considerations for evaluating if circle segment end mills or conical barrel cutters are right for your mold machining applications.

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Progressive Components
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Forget about long angle pins & hydraulic cylinders

How to Clean and Maintain Molds With Intricate Conformal Cooling Channels

A water-based, eco-friendly plastic mold cleaning system helps Rankine-Hinman Manufacturing restore flow rates and avoid big-ticket failures on complex and costly molds.

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How to Lower Cycle Times With the Right Tool Steel

Combining excellent mechanical properties, high wear resistance and high thermal conductivity in a specialty tool steel yields cycle time reduction.  

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How a Small Programming Change Cuts Cycle Time in Half

Overriding the CAM system when milling a series of lifter pockets helps to improve metal removal rate and increase feed rates.

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Save Time, Money: Use a Mold Design Checklist

Here are 15 examples of common molding issues that occur during an initial mold trial. Many of them could be avoided or corrected with a proactive checklist. 

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How to Overcome Cutting Tool Vibration

Advanced indexable milling cutting tool design provides secure, predictable machining, increased metal removal rates, reduced cycle times and fast changeovers.

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Tips for Tackling Mold Design, Machining, Cutting Tool and Wear Challenges

Tips for tasks ranging from reducing risk in part design and taking advantage of five-axis machining to refining cutting tool performance and reducing wear with guiding and centering systems.

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Maximum Mold Precision
Forget about long angle pins & hydraulic cylinders
MoldMaking Technology Magazine
Progressive Components