Mold builders can greatly improve process efficiency and reliability with pre-cut ejector and core pins. Source | Hasco America Inc.
Remember the classic game of pick-up sticks? Now, imagine your workbench covered in a jumble of ejectors and core pins of various diameters and lengths. It's a familiar sight for many moldmakers, but one that's ripe for improvement.
In today's competitive market, moldmakers are under increasing pressure to reduce build times and costs. One effective strategy is to focus on high-precision cavity and core machining while sourcing pre-cut pins and other standardized components from reliable suppliers.
4 Pre-Cut Pin Benefits
1. Time Savings: Eliminate the need for in-house cutting and measuring.
2. Resource Optimization: Free up skilled staff for more complex tasks.
3. Inventory Management: Reduce stock of full-length pins.
4. Quality Assurance: Benefit from supplier's specialized cutting equipment.
“Optimize your mold assembly process with pre-cut pins and focus your expertise where it matters most, rather than having your process resemble a game of pick-up sticks.”
Supplier Selection Guide
1. Comprehensive Inventory: A wide range of diameters, materials and styles in stock.
2. Precision Cutting Services: Ability to cut to exact specifications.
3. Multiple Tolerance Options: Flexibility to meet various mold classifications.
4. User-Friendly Ordering: Clear, detailed online catalogs or ordering systems.
Tolerance Options
A quality supplier should offer multiple tolerance ranges to suit different mold building requirements:
- Standard: +2/0 mm (+0.078"/0)
- Precision: +0.01/-0.01 mm (+0.0004"/-0.0004")
- Extra Close: 0/+0.02 mm (0/+0.0008")
- Close: 0/+0.1 mm (0/+0.004")
These options enable moldmakers to select the appropriate tolerance for their specific application, considering factors like mold classification and molding materials.
Delivery and Efficiency
While there may be a nominal fee for cutting services, it's typically far less than the hourly rate of even entry-level employees. The time saved and increased efficiency more than justify the investment.
Suppliers can often deliver pre-cut pins faster than moldmakers can process them in-house. By stocking longer pins and cutting to order, suppliers can offer quick turnaround times, usually within a week for standard orders.
Using pre-cut ejector and core pins in your moldmaking process can greatly improve efficiency and reliability. Partnering with a trusted supplier will help you streamline your workflow, reduce assembly time, and ultimately deliver high-quality molds faster and more cost-effectively.
As the moldmaking industry evolves, embracing these customized yet "off-the-shelf" solutions will be crucial for staying competitive. Optimize your mold assembly process with pre-cut pins and focus your expertise where it matters most, rather than having your process resemble a game of pick-up sticks.
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