Case Study

Mold Materials

Large Hybrid Steel Insert Solves Deformation, Dimensionality, Cycle Time Problems

DMLS printers using metal additive powders selected by Linear AMS to produce high-quality, accurate, consistent 3D-printed mold components with certification and traceability.

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Case Study

True Five-Axis Machine Yields More Throughput, Greater Productivity

CDM Tool & Mfg. Co. LLC increased shop capacity thanks to a versatile high-speed/high-accuracy five-axis Fooke mill capable of cutting very large workpieces quickly and accurately with fewer setups.

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Case Study

CT Scanning Helps Micro Molder Reduce Cost of First Article Inspections

CT scanning services performed by 3D ProScan, a division of NyproMold Inc. provides MTD Micro Molding with accurate, high-resolution internal and external measurements performed about seven times faster and at significant cost savings.

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Automation

Five-Axis Graphite Mill With Automation Debottlenecks Electrode Machining

Five-axis electrode cutting enabled Preferred Tool to EDM complex internal screw geometry on an insert that otherwise would have had to be outsourced.

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Case Study

Precision Welding Services Offer Rapid Turnaround Mold Repair and Reduced Molder Downtime

X-Cell Tool & Mold relies on outsourced, high-quality welding repairs from Lewis-Bawol Welding to ensure its customers' molds are back in production quickly and affordably.

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Five Axis

The Trifecta of Competitive Toolmaking

Process, technology and people form the foundations of the business philosophy in place at Eifel Mold & Engineering.

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Case Study

The In's and Out's of Ballbar Calibration

This machine tool diagnostic device allows the detection of errors noticeable only while machine tools are in motion.

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OEE Monitoring System Addresses Root Cause of Machine Downtime

Unique sensor and patent-pending algorithm of the Amper machine analytics system measures current draw to quickly and inexpensively inform manufacturers which machines are down and why.

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Cutting Tools

From Machining Centers to Cutting Tools: Here are the Top Ten Case Studies from 2022

MMT publishes monthly case studies that present a shop’s problem, solution and results in thorough detail.  Take a look at the top ten most popular case studies published in 2022 based on Google Analytics. 

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Packaging

Multi-cavity Hot Runner Design Takes on Bio-based Material Challenges

Mold builder teams up with a hot runner supplier to develop a system configuration that produces an eco-friendly, attractive single-serving capsule.

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