Case Study

Machining

True Five-Axis Machine Yields More Throughput, Greater Productivity

CDM Tool & Mfg. Co. LLC increased shop capacity thanks to a versatile high-speed/high-accuracy five-axis Fooke mill capable of cutting very large workpieces quickly and accurately with fewer setups.

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Analysis

CT Scanning Helps Micro Molder Reduce Cost of First Article Inspections

CT scanning services performed by 3D ProScan, a division of NyproMold Inc. provides MTD Micro Molding with accurate, high-resolution internal and external measurements performed about seven times faster and at significant cost savings.

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Machining

Five-Axis Graphite Mill With Automation Debottlenecks Electrode Machining

Five-axis electrode cutting enabled Preferred Tool to EDM complex internal screw geometry on an insert that otherwise would have had to be outsourced.

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Precision Welding Services Offer Rapid Turnaround Mold Repair and Reduced Molder Downtime

X-Cell Tool & Mold relies on outsourced, high-quality welding repairs from Lewis-Bawol Welding to ensure its customers' molds are back in production quickly and affordably.

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Machining

The Trifecta of Competitive Toolmaking

Process, technology and people form the foundations of the business philosophy in place at Eifel Mold & Engineering.

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Five Axis

The In's and Out's of Ballbar Calibration

This machine tool diagnostic device allows the detection of errors noticeable only while machine tools are in motion.

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OEE Monitoring System Addresses Root Cause of Machine Downtime

Unique sensor and patent-pending algorithm of the Amper machine analytics system measures current draw to quickly and inexpensively inform manufacturers which machines are down and why.

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Case Study

From Machining Centers to Cutting Tools: Here are the Top Ten Case Studies from 2022

MMT publishes monthly case studies that present a shop’s problem, solution and results in thorough detail.  Take a look at the top ten most popular case studies published in 2022 based on Google Analytics. 

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Hot Runners

Multi-cavity Hot Runner Design Takes on Bio-based Material Challenges

Mold builder teams up with a hot runner supplier to develop a system configuration that produces an eco-friendly, attractive single-serving capsule.

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Case Study

Advances in P20 Steel Potentially Eliminates Need for Stress Relieving After Rough Cutting

Omega Tool Corp. compares conventional, new P20 grades side by side in production fascia tools, finds no downside.

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