Machining

Analysis

Measure Your Success for Rough Milling Improvements

In moldmaking, most applications still follow the traditional two- or three-phase process consisting of rough/pre-finish/finish, in order to hold tolerances. The following article will focus on the first phase of operations—the roughing phase—and how shops can improve rough milling applications with new strategies and cutting tools.

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Five Axis

The Benefits of a 4+1 Machining Process

The benefits of 4+1 machining can better the results of 5-axis machining: overall cutter life, cutting time and surface finish are improved.

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Five Axis

VMCs Provide Improved Surface Quality for Eyeglass Lens Molds

Carl Zeiss Vision improves crucial surface quality of its polycarbonate eyeglass lens molds and designed repeatability and added capacity into their metal mold operation.

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Machining

High-Speed Mill Keeps Tight Tolerances, Increases Efficiencies

Busy moldmaker turns to HSM to boost productivity and remain competitive in both the domestic and foreign arenas—and realizes time savings of up to 60 percent.

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Five Axis

Machining Madness: Advances in HSM

The industry’s demand for higher quality, faster turnaround times and lower prices in the last decade has resulted in dramatic improvements in high speed machining as well as controls and spindles.

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Workholding

A Workholding Solution for Gun Drilling

Gun drilling is one area for which moldmakers have been slow to accept permanent electro magnets, which can reduce workholding and toolholding setups by 50 to 70 percent.

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Cutting Tools

Tooling for Zero Stock Machining

Machining to net shape relies on proper end mill selection.

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EDM

A Supplier View on a Decade Of Moldmaking Progress

There has been a tremendous amount of change in the U.S. moldmaking industry over the past 10 years, and mold shops that adopt new machine tools, services and technology will enhance their capabilities for long-term success.

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Five Axis

Re-defining Precision

It’s important not to limit the definition of precision to one in particular, but instead expand the definition to three unique precision types: micro precision, ultra precision and nano precision.

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Five Axis

Intelligent Machining Software to Increase Surface Finish and Productivity in Mold Mfg

Progress in the realm of software offers moldmakers the opportunity to maximize the potential of their machining processes when it comes to maintaining extremely high surface finishes.

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