Machining

Machining

Making the Most of High-Speed Machining

High-speed machining can cut mold manufacturing time in half, but only if it’s executed with an eye to the special needs of the tools and the process.

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Five Axis

Metalworking Skills Are in Demand Among Green Power Suppliers

Mold shops seeking new business have sizeable opportunities machining parts for new energy systems.

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Automotive

Considerations for a High-Feed Milling Strategy

High-feed milling is becoming the chosen methodology for removing as much material as possible in the shortest amount of time, as more shops equip themselves with high-speed CNC machining capability and sophisticated CAM programs.

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Automation

Top 10 Machine Vision Improvement Opportunities

As the global manufacturing market continues to get more competitive, it is important to ensure that automation processes are running at peak efficiency levels. Any process-related malfunction is considered downtime, and directly impacts company profitability. Machine vision is an area that, when set up correctly, can reduce process inefficiencies.

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Machining

Reducing Fixturing Costs with Magnets

A look at magnetic workholding solutions, applications and benefits.

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Basics

How to Choose the Right CNC Router

With moldmaking the focus is on injection molding or other mold types that use wire EDM or CNC machining centers to create the mold components. Your typical machining center weighs several tons and has a relatively small working envelope compared to a CNC router. The mill’s massive construction lends itself to machining rigid materials with very tight tolerances. While this type of CNC is suited for injection molding components, it isn’t always the ideal tool for the job when we broaden our scope of moldmaking and the current opportunities in the marketplace

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Machining

Simplified Approach to Complex Five-Axis Machining

As multi-axis machine tools become more complex, CAM software systems must provide a more elegant way to program them.

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Feature-Based CNC Programming Cuts Programming Time by 25 to 75 Percent

Moldmaker switches to new programming software that auto-matically recognizes features and allows the programmer to define a process for the feature that can be repeated each time a similar feature is encountered; and, allows for more timesavings via its improved rest machining and trochoidal milling capabilities.

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Machining

Micro Tooling for a Growing Micro Moldmaking Market

Without proper tooling, one cannot imagine the challenges of entering a world of micro machining where the tooling used is sometimes also very challenging to see.

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Improve Process Economics For Roughing Mold Cavities in Hardened Stock

Mold manufacturer improves cavity hogging and debottlenecks key operation on popular hardened stock with a facemill featuring three flutes with 6-sided inserts.

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