Conformal Cooling

3D Printing

The Marriage of Moldmaking and DMLS

Three factors influenced this molder's decision to use direct metal laser sintering: a decrease in waste, faster mold production and design flexibility.

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Cutting Tools

Carving out Savings at the Front End

Positive-geometry cutting tools help this shop double-down on a key time-saving strategy by reducing machining time on aluminum MUD frame inserts.

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Laser Focused on Moldmakers

A new partnership brings to North America a metal laser sintering hybrid milling machine that can fabricate molds and dies with very complex geometries in one piece with high accuracy, shortening lead time and reducing manufacturing costs.

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Leadership

Making the Right Mold Material Selection for Thermal Management of Molds and Inserts

The engineering of a mold greatly determines the performance of the plastic injection molding process, because it directly influences cycle time and process productivity. Here we review why productive thermal management of a mold is essential in determining the cost-effectiveness of the molding process.

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Mold Cooling Options

A look at three options for integrating conformal cooling into a core or cavity with an emphasis on vacuum brazing.

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Circuiting Done Right

Using cooling simulation to circuit your cooling lines properly.

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Success with Conformal Cooling Using Direct Metal Laser Sintering

Featured project from Phillips Plastics. The design for the DMLS conformal cooling tool insert incorporated channels that were designed to quickly and evenly cool individual cavities within the piece, which would not have been possible with conventional mold technologies. Expectations were reduced cycle time and higher quality parts.

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Mold Material: Electroformed Composite Molds

Could a mold with electroformed composite inserts save you money?

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