Build

How to Eliminate Streaks and Weld Problems with Laser Technology

Laser technology overcomes streaking and welding challenges for new mold textures and texture repair.

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Tool Steel

PVD-Grade Carbide Milling Inserts Address Mold Machining Challenges

The new PVD grade from Walter USA is now reportedly capable of 30% greater performance in stainless steels and heat-resistant super alloys, and up to 75% greater performance in steels than comparable grades.

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Five Axis

Five-Axis CNC is Ideally Suited for Solid PCD End Mill, Drill Production

The ANCA EDGe machine is capable of creating complex 3D cutting tool forms, including the company’s new generation of solid PCD helical end mills and drills.  

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Case Study

Multi-cavity Hot Runner Design Takes on Bio-based Material Challenges

Mold builder teams up with a hot runner supplier to develop a system configuration that produces an eco-friendly, attractive single-serving capsule.

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Tool Steel

Advances in P20 Steel Potentially Eliminates Need for Stress Relieving After Rough Cutting

Omega Tool Corp. compares conventional, new P20 grades side by side in production fascia tools, finds no downside.

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Cutting Tools

Solid Carbide Cutters Ensure Smooth, Dynamic Milling Operations

Walter’s MD173 and MD177 Supreme solid carbide milling cutters feature seven cutting edges.   

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How to Machine Micron-Level Precision Molds in One Try

On-machine measurement intelligence and modification technology helps mold builders overcome machining variables and quickly produce micron-level tolerances.

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Hot Runners

Optimized Hot Runner Systems for PCR Compounds

Hot runner systems manufacturer Oerlikon HRSflow is developing new hot runner solutions to help create new products including fruit crates and home composting buckets.  

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Safety

New Tool Breakage Alarm System Mitigates Machining Damage

If a cutting tool breaks or compressor malfunctions the Tool Breakage Alarm from Air Turbine Tools alerts operators, or stops the program altogether.   

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Noncontact Tactile Measurement Tool Advances Moldmaking Equipment

The Laser Contour Check from Walter, a brand of United Grinding, combines a blue laser and intelligent measuring system to accurately measure tool parameters on grinding and eroding machines.  

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