CNC Simulation Software Focuses on Smarter, More Informed Mold Manufacturing
The latest version of CGTech’s CNC simulation software, to be demoed at IMTS 2022, incorporates enhancements and new features focusing on using data for smarter, more efficient manufacturing processes.
CGTech is attending IMTS 2022 at booth #133340 where it provides demonstrations of the latest version of its CNC simulation software, Vericut 9.3. This release focuses on creating “smarter,” more efficient manufacturing processes, CGTech says, by incorporating data from the machine, tools and stock material to improve the quality of the simulation and the manufacturing workflow. Version 9.3 is said to bring notable improvements for manufacturers in moldmaking, specifically within Force optimization.
Force, Vericut’s physics-based optimization module, reduces cycle times, improves tool life and prevents undue wear on CNC machines. According to the company, Force does this by optimizing feed rates and spindle speeds for each cut in an NC program to achieve a constant maximum chip thickness. The latest improvements to Force limit tool deflection, which enables users to achieve better machined part quality and improved surface finishes, as well as long tool and spindle bearing life. These deflection calculations have been expanded to account for the entire rotating tool assembly, including holders, indexable mills and CAD models used as tools.
Along with improved deflection calculations, Vericut 9.3 also includes a Tool Performance Database (TPD) within Tool Manager, which suggests starting spindle speed and feed rate values for cutters. CGTech says this data works hand in hand with Vericut’s Machining Optimization Data (MOD), which displays a table of spindle speeds and feed rates to help programmers achieve their desired cutting conditions. TPD and MOD values are based on the type of cutter being used, the material of the workpiece being machined and the chosen cutting operation method (roughing or finishing).
Related Content
-
How to Analyze and Optimize Cutting Conditions to Reduce Cycle Time
Plastic injection mold design and manufacturing company puts NC program optimization software module to the test. The results were surprising.
-
Leading Mold Manufacturers Share Best Practices for Improving Efficiency
Precise Tooling Solutions, X-Cell Tool and Mold, M&M Tool and Mold, Ameritech Die & Mold, and Cavalier Tool & Manufacturing, sit down for a fast-paced Q&A focused on strategies for improving efficiencies across their operations.
-
It Starts With the Part: A Plastic Part Checklist Ensures Good Mold Design
All successful mold build projects start with examining the part to be molded to ensure it is moldable and will meet the customers' production objectives.