Surface Treatment

Electrode Effect on a Quality EDM Finish

The production of fine surface finishes in the cavity does not come with the technological improvements of the EDM sinker unless an electrode material of higher quality is used.

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Direct Metal Laser Sintering vs. Conventional Tool, Part Two

In this head-to-head comparison, conventional toolmaking seemed to be the superior route to go from a cost, quality and leadtime perspective.

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Nanotechnology Benefits to the Mold

Nano-formulated mold coatings can address the part fill and release challenges that come with highly complicated design requirements, expedited manufacturing expectations and high raw material prices for molds and resins.

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Is It Still Time to Reach for a Die Profiler?

Pointers for bringing a polished surface to a high mirror finish. You have finished machining your mold core and cavity and removed them from your CNC machine. The mold components are machined in tough H-13 steel and contain several deep grooves and slots that must be properly polished to allow the molded part to eject. What is the best method for bringing the polished surface to a high mirror finish?

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Tool Steel and Heat Treatment, Part 2

Tool steel, its classification, heat treatment and how to consider manufacturing methods in relation to heat treatment and the metallurgy of heat treatment.

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Moldmaker Uses a Solution-Based Approach To Mold Flow Analysis

MoldFlow consulting firm assists mold shop as it approached a complex molding program for its customer, Cessna Aircraft Company.

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Build-Ups for Maintenance: Benefit or Band-Aid?

When is providing build-ups on tooling appropriate and when is it just a band-aid on a problem that could lead to more extensive repairs later?

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Taking the Guesswork Out of Surface Treatment

Using x-ray spectrometry to help ensure superior mold performance.

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A Shop View on Industry Change

What one shop general manager has learned throughout the past 30 years.

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Coatings Enhance Tool Life and Performance

Surface coatings have evolved over the past decade—offering improved operation uptime, greater consistency and higher part quality

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