EDM, Waterjet and High-Speed Vertical Machining

MC Machinery Systems, Inc. will display several product lines at IMTS. Mitsubishi backs its supply chain of complementary technologies with industry-leading service and support. See the newest in EDM, waterjet and high-speed vertical machining at IMTS booth D-4202.

 

The FA20S Advance wire EDM features an advanced M700 series control. The Windows-based system with 15-inch LCD touch screen display provides a simple menu configuration allowing for easy navigation. The machine has the world’s first 3D adaptive EDM control, which can analyze 3D data and recognize shape characteristics virtually eliminating transition lines in stepped workpiece areas

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Mitsubishi will also showcase its newest, large-capacity wire EDM, the BA24. The machine was designed to accommodate a variety of machining needs, from parts to dies, at an attractive price point. The machine’s new V350II power supply with anti-electrolysis technology helps achieve the high performance machining.

 

Mitsubishi EDMs are automation-ready to enhance accuracy and productivity. The EA12V Advance sinker EDM will be on display with an automatic tool changer. The machine’s space-saving footprint and multi-position work tank allow operators to set up while circulating the dielectric fluid. The E.S.P.E.R. II software can easily create programs for measuring, power settings for burning, and orbital paths for finishing.

 

The EA8PV Advance sinker EDM features the advanced M700 series control with 15-inch LCD touch screen. The FP80V’s energy-saving power supply reduces electrical consumption by 20 percent compared to the previous FP model. The combination of the standard granite table and NP2 circuit provides fine satin surface finishing anywhere on the table surface.

The ED5000 CNC Small Hole Drill, designed with speed and programming flexibility to satisfy small-hole production. The ED5000 features a 20-position AEC (Automatic Electrode Changer) and 10-position AGC (Automatic Guide Changer).

The HC-658 high-speed vertical machining center provides a multi-purpose design unsurpassed for the high-speed machining of mold steels and graphite electrodes. The one-piece box style cast base and mono-block column and crossbeam support provides excellence in quality and rigidity. It will be showcased with Mitsubishi robot automation.

 

Roku-Roku’s RMX-50V is capable of a wide speed range (200 - 30,000 RPM) using a 20 HP AC spindle motor. The new HSK-E40 holder achieves six times higher clamping force than a regular BT shank and Dual Balance Cylinders reduce load for the ball screw and servo motor. The machine is built to jig-borer standards of quality and accuracy and features bridge construction.

 

The Mitsubishi Waterjet line has been designed to complement EDM technology with the precision of Mitsubishi controls and servo system. Software on the 4-axis DX510 and DX612 features Intelligent Tapering Control, which corrects the natural tapering of the cut automatically. Through the CNC it inclines the water jet up to ± 2 degrees while pointing the jet towards the cutting direction. This process allows for the optimum cutting speed in a contour with accurate wall straightness.

 

Waterjet technology will be displayed with the ultra high-pressure 125hp, 90,000PSI pump from KMT. This intelligent high-pressure pump design includes synchronized dual top ends, which allow for constant jet pressure.

 

The Consumable Products Group (CPG) will showcase its extensive line of OEM quality consumables. CPG products maximize efficiencies and increase EDM machine’s longevity. The product line includes filters, brass wire, zinc-coated wire, diffusion-annealed wire, power-feed contacts and power-feed conversion kits.

Mitsubishi’s superior products are backed by industry-leading service and support. With regional satellite service locations across the country, our localized service teams can respond instantly. Our knowledgeable service team will be at the booth to discuss how Mitsubishi goes above and beyond to deliver excellence in customer service.