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What's New and What Works in Mold Manufacturing

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Engineer See All

Analysis
5 Ways to Improve Supply Chain Visibility and Efficiency
Mold builders play an important role in creating smart, connected and transparent supply chains.

Mold Components
VIDEO: Addressing Data Needs with Mold Component Solutions
The need for data to track information and the history of the mold-building process is ever-increasing, and mold component solutions can help.

EDM
Integrated CAD/CAM Streamlines Electrode Manufacture, Improves Quality
A focus on electrode design and automation helps toolroom improve efficiency, reduce tooling costs and deliver higher quality products.

Mold Components
VIDEO: Enhancing Data-Driven Decisions with Cloud-Based Mold Monitoring
Steps to improve data-driven decision-making and key features of a cloud-based system for mold monitoring and asset management.

Design & Mfg. Software
Navigating the Future of Mold Design and Manufacturing
What follows is a Q&A with Justin Jagels, an MMT EAB member and owner/president of J Squared Design Services LLC.

Design & Mfg. Software
Mold Design Review: The Complete Checklist
Gerardo (Jerry) Miranda III, former global tooling manager for Oakley sunglasses, reshares his complete mold design checklist, an essential part of the product time and cost-to-market process.
Build See All

Mold Materials
VIDEO: AM Powder Addresses Current Inefficiencies, Sustainability and Skills Gap
Steel supplier discusses high thermal conductivity metal powders that also address the skills gaps via user-friendly materials and promote sustainability via durability and higher cycle counts.

Mold Components
Preloading Slides for Optimal Mechanical Performance
Engineers use properly preloaded bolts, blocks, springs and side-action cores to enhance functionality and reliability in various mechanical systems.

Automation
Overcoming Barriers to Automation Integration in Precision Moldmaking
It’s easy to imagine the advantages automation offers the moldmaking process, but it's challenging to change one’s mindset, develop a plan and invest.

Data Management Software
VIDEO: Addressing Data Needs with Mold Component Solutions
The need for data to track information and the history of the mold-building process is ever-increasing, and mold component solutions can help.

Cutting Tools
How to Optimize Mold Finishing
Circle segment technology requires fewer tool paths, improving surface quality and increasing cutting tool life.

Tips
4 Cutting Tool Challenges and Solutions
A combination of cutting tool carbide, coating and geometry helps tackle four mold machining challenges and improve cutting performance.
Maintain See All

Inspection & Measurement
7 Measurement Innovations Transforming Moldmaking
Smart sensors and sophisticated process and measurement data management are driving intelligent moldmaking to new heights.

Industry 40
5 Ways to Improve Supply Chain Visibility and Efficiency
Mold builders play an important role in creating smart, connected and transparent supply chains.

Tips
How to Overcome Complex Mold Texturing Problems
Key benefits when considering laser technology for mold texturing and repair.

Mold Components
VIDEO: Enhancing Data-Driven Decisions with Cloud-Based Mold Monitoring
Steps to improve data-driven decision-making and key features of a cloud-based system for mold monitoring and asset management.

Surface Treatment
Technology Review and Sourcing Guide 2024: Mold Maintenance, Repair and Surface Treatment
Utilizing helpful products and services for mold maintenance, repair and surface treatment (MRST) can save moldmakers time and money. Access more information about MRST in this exclusive, online-only content, including a suppliers list, products, services and more.

Inspection & Measurement
Technology Review and Sourcing Guide 2024: Inspection/ Measurement
Inspection/ measurement equipment can include all tools and devices used to verify molds and part dimensions conform to the tolerances required by the part’s design. Access more information about inspection/ measurement in this exclusive, online-only content, including a suppliers list, products, services and more.
Manage See All

Business Strategy
The Critical Role of Management Representatives in ISO 9001
In ISO 9001 quality management systems, the Management Representative (MR) plays a crucial role. While the 2015 version of ISO 9001 no longer mandates this position, having a trusted management member serve as an MR remains vital for streamlining operations and maintaining quality standards.

Workforce Development
How to Empower Your Team with Leadership and Mentoring
What follows is a Q&A with James Jergens, an MMT EAB member and Owner of Ascend Innovative Mold.

Sales
MMT Chats: Mold Builder Shares “Raw and Real” Social Media Strategy
MoldMaking Technology Editorial Director Christina Fuges sits down with Murphy Forsyth, GM – Injection Molding and Director Of Marketing for Zero Tolerance LLC in Clinton Township, MI.

Business Strategy
How to Scale Your Moldmaking Business
Identify pain points, tackle each one strategically and maintain flexibility to keep your moldmaking business on a path to growth.

Workforce Development
An Academic Analysis of Moldmaking’s Workforce Challenges
Understanding and facing the moldmaking industry’s obstacles to growth requires a strategy focused on increased profitability.

Basics
Mold Design Review: The Complete Checklist
Gerardo (Jerry) Miranda III, former global tooling manager for Oakley sunglasses, reshares his complete mold design checklist, an essential part of the product time and cost-to-market process.
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- Webinars
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Webinars See All

3 Oct 2024
3D Printing Design Freedom: Blessing and Curse for Conformal Cooling
When used for conformal cooling in plastic injection, 3D printing opens a wide range of design freedom. This design freedom enables designers to develop highly-efficient thermal regulation networks. However, this blessing also comes at the expense of not only higher manufacturing cost but also higher design cost as the designer could spend weeks to develop optimal cooling channels. This webinar will explore strategies and tools — including SimForm, a front-end thermal simulation app — to help tool designers and tooling managers maximize the benefits of 3D printing while minimizing manufacturing and design costs. Agenda: 3D printing applied to the plastic injection industry 3D printing pros and cons Tools and methods to facilitate the integration of 3D printing

15 Oct 2024
Learn to Mold 1000+ Parts Using 3D-Printed Mold Inserts: Introducing Ultrasim3D NextMold
While the transition from traditional methods to this innovative approach may present initial challenges, the benefits far outweigh the learning curve. Through the NextMold and partner network, Forward AM provides comprehensive support at every stage of the integration process. This ensures a smooth adoption of the technology into company’s operations, including seamless collaboration with molding companies. Forward AM’s commitment is to facilitate this technological transformation, enabling your business to leverage the full potential of 3D-printed mold inserts. Agenda: Molding with 3D-printed inserts Ultrasim3D Next Mold: Forward AM offering Successful adaption: integration at Beaumont Technologies

30 Oct 2024
Efficient Mold Design with Advanced Automation: Mold Actions
Discover how to enhance your mold design process with CAD/CAM software specifically tailored for the moldmaking industry. In part two of this webinar series, Cimatron will demonstrate how to intelligently design mold components, such as slides and lifters, using powerful CAD/CAM tools to accelerate the design process. Additionally, it will cover how to avoid errors and ensure design accuracy for ejector pins by checking clearance distances, calculating cutoff heights correctly, and thoroughly documenting all ejector components. Agenda: Slides Lifters Inserts Ejection pins and charts

20 Nov 2024
Efficient Mold Design with Advanced Automation: Cooling
Discover how CAD/CAM functionality tailored for the mold industry can significantly enhance the mold design process. In part three of the webinar series, Cimatron will focus on designing waterlines and cooling components. It will demonstrate how CAD/CAM tools can verify drill line depths for water lines and baffles, ensure that minimum steel requirements are met while placing water lines, and provide a complete list of all baffle cutoff lengths. Additionally, it will explore how to confidently design runners and gates using CAD functionality specifically developed for these aspects of mold design. Agenda: Waterlines and verification Conformal cooling Baffles and charts Runners and gates

On Demand
Innovative Tools to Optimize Mold Performance
This webinar will provide an overview of new developments in hot runners, controllers, mold components, predesigned molds, process monitoring and mold maintenance equipment. These advancements are designed with the goals of lowering scrap rates, optimizing process temperatures and managing energy consumption. The solutions also aim to support productivity and may contribute to extending the operational lifespan of tooling equipment. Agenda: Innovative undercut and thread-forming components Predesign mold bases and plate control Melt delivery and control solutions Process monitoring and maintenance

On Demand
Demystifying Flow Analysis: Advancing Plastic Injection with Smart Manufacturing
Hexagon peels back the layers of industry jargon to reveal a user-friendly understanding of current trends and the challenges faced in the molding process. Dive into the intuitive design workflow and explore the robust features of VISI Flow that empower manufacturers with warpage control and smart manufacturing strategies. Participants will also gain insights into the comprehensive Hexagon Mold Suite, designed to enhance productivity and innovation. Join this session to transform your approach to plastic injection molding from concept to flawless execution.

25 Sep 2024 New & Upcoming
Efficient Mold Design with Advanced Automation: Core/Cavity Design Register Now
Videos See All

Tool Steel
VIDEO: AM Powder Addresses Current Inefficiencies, Sustainability and Skills Gap
Steel supplier discusses high thermal conductivity metal powders that also address the skills gaps via user-friendly materials and promote sustainability via durability and higher cycle counts.

3D Printing
MMT Chats: Exploring Sustainable Innovation & Advanced Technology: The Plastek Group's Injection Blow Mold Project & More
MoldMaking Technology Editorial Director Christina Fuges interviews VP Global Engineering & Tooling Doug Prischak and VP of Sales John Heinrikson from The Plastek Group and Triangle Tool about an injection blow mold project, sustainability, imaging, AR and 3D printing.

Mold Components
VIDEO: Addressing Data Needs with Mold Component Solutions
The need for data to track information and the history of the mold-building process is ever-increasing, and mold component solutions can help.

Sales
MMT Chats: Mold Builder Shares “Raw and Real” Social Media Strategy
MoldMaking Technology Editorial Director Christina Fuges sits down with Murphy Forsyth, GM – Injection Molding and Director Of Marketing for Zero Tolerance LLC in Clinton Township, MI.

In Case You Missed It: Top August Articles
Dive into the most impactful articles from this month, featuring expert advice on guided ejection systems, mold component advancements, business growth strategies and the latest industry trends.

Maintenance & Repair
VIDEO: Enhancing Data-Driven Decisions with Cloud-Based Mold Monitoring
Steps to improve data-driven decision-making and key features of a cloud-based system for mold monitoring and asset management.
Events See All

8 Apr 2025
Formnext Chicago 2025
Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).
Suppliers See All

Additive Manufacturing

Automation

Business Development & Strategies

CAD/CAM and Other Software

Cutting Tools and Toolholders

EDM Equipment and Supplies

Hot Runner Systems and Supplies

Inspection & Measurement

Machining Centers and Machine Tools

Maintenance, Repair and Surface Treatment

Mold Components

Mold Materials

Moldmaking Equipment and Accessories

Molds/Tools/Dies

Services
Basics/101 See All

FAQ
The Critical Role of Management Representatives in ISO 9001
In ISO 9001 quality management systems, the Management Representative (MR) plays a crucial role. While the 2015 version of ISO 9001 no longer mandates this position, having a trusted management member serve as an MR remains vital for streamlining operations and maintaining quality standards.

Cutting Tools
How to Optimize Mold Finishing
Circle segment technology requires fewer tool paths, improving surface quality and increasing cutting tool life.

Maintenance & Repair
How to Overcome Complex Mold Texturing Problems
Key benefits when considering laser technology for mold texturing and repair.

Surface Treatment
Understanding Diamond Compounds
Diamond compounds, with their varied grades, colors and base options, provide a comprehensive solution for mold builders in need of precise and superior polishing across diverse materials and applications.

Case Study
How to Clean and Maintain Molds With Intricate Conformal Cooling Channels
A water-based, eco-friendly plastic mold cleaning system helps Rankine-Hinman Manufacturing restore flow rates and avoid big-ticket failures on complex and costly molds.

FAQ
How to Customize an Interoperable Software Solution for Your Moldmaking Process
A connected software solution streamlines the moldmaking process by providing a unified source of design data, enhancing efficiency and reducing errors, with five key steps benefiting from this integration.
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Sherry Baranek Contributing Writer

electronics 1 Nov 2002

Micro-Matic Tool: Craftsmanship And Dedication Yield Repeat Business

Strong customer relationships coupled with innovative technologies guide moldmaker through tough times.

Business Strategy 1 Oct 2002

The Small Business Administration: Lending Support to the Smaller Moldmaker

The SBA offers a host of programs and assistance to the small shop -- no matter where you are located.

Case Study 1 Sep 2002

Cygnus Mold and Tool: Service with a Smile

A shop owner immerses himself in all aspects of his business and reaps the rewards of his efforts - satisfied customers who keep coming back for more.

Basics 1 Sep 2002

Mold Building for Metals

Designing a mold for MIM is no easy task - tight tolerances and paying the utmost attention to intricate details are just the tip of the iceberg.

Safety 1 Aug 2002

Copper Beryllium Vs. Beryllium-Free Copper

Learning the advantages and disadvantages of each alloy coupled with adhering to safety measures can help your shop stay safe.

Case Study 1 Aug 2002

Software Package Increases Solid Modeling Capabilities

Moldmaker streamlines its operations with new software - cutting design time in half.

Business Strategy 1 Jun 2002

To the Rescue!

If you feel that you are on a sinking ship when it comes to foreign competition, the Trade Adjustment Assistance (TAA) program can toss you a lifeboat.

Mold Materials 1 Jun 2002

Longer Electrode Life Benefits Moldmakers

New electrode-making process makes copper/tungsten electrodes last twice as long as graphite - with a better finish.

Design & Mfg. Software 1 Jun 2002

Getting the Most Bang for Your Buck!

An innovative software package takes you from concept to product more quickly than ever.

Medical 1 Jun 2002

Alliance Engineering: If You Can't Beat 'Em, Join 'Em!

Mold shop offers an alternative - less expensive molds that they outsource overseas.

Workforce Development 1 May 2002

SPI Machinery, Molders & Moldmakers Divisions

The missing link in the SPI, the MoldMakers Division strives to educate and keep the moldmaking industry competitive.

Consumer 1 May 2002

PM Mold: Rising to the Challenge

This moldmaker's success in tough economic times lies in art-to-part capabilities and diverse mold offerings.

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