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VMC Tackles More Seamless Simultaneous Five-Axis Machining

IMTS 2024: DN Solutions features the DVF 5000 Second Generation, featuring faster speeds and a larger work envelope for complex workpiece machining.

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DVF 5000 Second Generation. Source | DN Solutions

DN Solutions features the DVF 5000 Second Generation, the latest member of its family of simultaneous five-axis vertical machining centers (VMCs). Building upon the success of its predecessor, the DVF 5000 Second Generation features a larger table, increased work envelope, faster speeds and other enhanced features. The facilitation of seamless machining of complex shapes and curved surfaces that are common in molds and die, in a single setup, make it useful for the moldmaking community.

The VMC’s cooling system and standard thermal displacement compensation ensures high-precision machining, even during prolonged operation. Its robust bed structure enables precise machining of workpieces weighing up to 400 kg (882 lbs), so users can tackle diverse projects with ease.

According to the company, the DVF 5000 Second Generation boasts significantly faster X-, Y- and Z-axis feed rates that double the speed of its predecessor. Additionally, it showcases a 25% increase in B- and C-axis rotation speed — now at 25 r/min — alongside a tool to tool (TTT) time of 1.3 sec and a chip to chip (CTC) time of 3.8 sec, making it 28% faster than its forerunner.

The DVF 5000 Second Generation presents expanded machining capabilities, providing greater flexibility with enlarged workpiece and clamping tool sizes. Featuring a table size of Ø630 × 450 mm (Ø24.8" × 17.7") and accommodating a maximum workpiece size of Ø600 × H500 mm (Ø23.6" × 19.7"), it offers a 26% increase in table size and a 32% expansion in maximum machining area. 

Additionally, the machine’s extended X-, Y- and Z-axis travel distances — now at 650 mm, 520 mm and 480 mm (25.6", 20.5" and 18.9") respectively —represent a 43% increase in the working envelope. This expanded space is said to enable more seamless integration of automation units for material loading and unloading.

The DVF 5000 Second Generation delivers precise surface finishes and facilitates the machining of a wide array of materials, from high-speed aluminum to difficult-to-machine metals. It also offers users the flexibility to select controls from FANUC and Siemens.

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