Washdown Tool Efficiently Washes Away Chips Between Machining Cycles

Jergens Inc. introduces its new Washdown Tool, a device that provides a 360º spray of coolant flow to wash away chips from exposed surfaces. The in-between-processes Washdown Tool is programmed inline (as with any standard tool) after a predetermined number of machining cycles. Jergens says it provides thorough chip removal from the many exposed surfaces inside the machining area. In turn, this saves time for operators by reducing the time spent cleaning chips from a machine interior, workpiece or workholding setup.

The unit uses multiple spray nozzles on its circumference, providing a steady and pressurized stream. Each nozzle can be plugged or opened to create customized spray patterns. Added spindle rotation ensures that coolant reaches virtually everywhere inside the machine. Residing in the toolchanger, and programmed like any other, the Jergens Washdown Tool is deployed periodically at scheduled intervals. This automation is said to shorten cleaning time and supports long machining cycles, including for lights-out manufacturing periods when no operator is present.

“Any aspect of the machining process, even something as simple as cleaning chips, that can be made more systematic and repeatable will allow for greater productivity and reduced scrap,” Mike Antos, Jergens workholding product manager, says. “The washdown tool is another way of helping them (customers) achieve that.”