Maximum Mold Precision
Published

High-Feed Tool, Deeper Cut?

Thick inserts make a high-feed tool this shop’s top choice for heavy roughing operations as well.

Share

A close-up of the High-QuadF in action (photo courtesy of Ingersoll).

What’s the proper cutting strategy for a high-feed insert cutter? From what I’ve gathered, most experienced machinists would recommend cutting light, fast and shallow. Solid advice, to be sure, but one shop recently found an exception. Reko Manufacturing Group, part of Reko International Group, often turns to Ingersoll’s Hi-QuadF for relatively heavy-duty roughing operations despite the cutter’s designation as a “high-feed” tool. That’s largely thanks to the thick inserts, which provide sufficient strength for lighter and heavier cuts alike.

Despite the advantages of this tool, the shop wasn’t looking to improve roughing when it first turned to Ingersoll. Rather, it sought to improve cavity semi-finishing and finishing operations on its brand new five-axis machining center by changing from standard, button-style tooling to Ingersoll’s Power-Feed+ Mini high-feed face mill. Here, too, the shop realized significant gains. Read this case study to learn more about both applications. 

Related Content

  • Making Mentoring Work | MMT Chat Part 2

    Three of the TK Mold and Engineering team in Romeo, Michigan join me for Part 2 of this MMT Chat on mentorship by sharing how the AMBA’s Meet a Mentor Program works, lessons learned (and applied) and the way your shop can join this effort. 

  • Confronting the Mold Design Talent Drought

    Recently, I reposted on LinkedIn the results of an informal survey we conducted, which revealed a shortage of skilled mold designers. It quickly gained a lot of traction. Given the response, I thought I'd summarize the feedback and keep the conversation going.

  • MMT Chats: Eliminating the Noise to Stay Focused on the Customer

    Metro Mold & Design joins me to discuss the value of the 80/20 rule as a business strategy, its talented cross-functional team, the role of automation in mold building and molding, and the continuing impact of COVID-19.     

Forget about long angle pins & hydraulic cylinders
Progressive Components
MMT Today enews
KM CNC Machine Service
North America’s Premier Molding and Moldmaking Event
Maximum Mold Precision
MoldMaking Technology Magazine
Techspex
Maximum Mold Precision